FTTH Cable Manufacturing Line – Cutting-edge Manufacturing System
Were you aware that up-to-date fiber optic cable systems are capable of running at rates of up to 190 meters per minute? This incredible efficiency is made possible by advanced production methods tailored to swift manufacturing.
Such setups are built to manage various wire variants, such as drop cables and compact buffered wires. The streamlined form factor, commonly less than twenty-six meters, makes them ideal for state-of-the-art factories.
Integration with automated manufacturing systems guarantees seamless performance. Through MES/ERP connectivity, these fiber secondary coating line assembly lines provide unparalleled accuracy and productivity. Thus, they are preferred for enterprises seeking to lead in the fiber network field.
FTTH Cable Fabrication System Introduction
Streamlined fabrication processes play a vital role in addressing the increasing requirement for reliable connectivity. Such mechanisms aim to manufacture premium glass-fiber cables that drive modern networks. With advanced technology, they provide for accuracy and swiftness in all phases of the production.
Understanding the FTTH Manufacturing Line
An FTTH production line constitutes a consolidated process for fabricating fiber-to-the-home drop cables. They include bare fibers secured with iron or FRP materials, combined with safeguard coverings. This produces a durable and efficient solution for fast digital connectivity.
It works with various substances, including PVC, LSZH, and PE plastics. This flexibility ensures it accommodates varied market demands. Moreover, the 4-head fiber pay-off system offers accurate strain regulation, ensuring stability within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its exactness and productivity. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Highlights of Our FTTH Manufacturing System
State-of-the-art fabrication lines are revolutionizing the way fiber wires are made. Our advanced equipment combines exactness, performance, and modern advancements to produce superior outputs. The following outlines the remarkable components that position our system at the forefront.
Exact Extrusion Unit with Fine-tuning Head
At the heart of our system is a customized 50mm extruder engineered for exact substance allocation. It secures steady standards across every fiber cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE resins.
Using OMRON thermal regulation, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, ensuring versatility across different production demands. Its self-operating reel collection removes manual intervention, saving time and reducing labor costs.
Additionally, the X-type laser diameter gauge provides real-time quality control, guaranteeing that all cables conform to exacting criteria, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Modern innovations are revolutionizing the production of fiber optic cables. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Worldwide Industrial PC and PLC Integration System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. It facilitates uninterrupted functioning with instant oversight. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. Such efficiency lowers running expenses while upholding excellent functionality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
Incorporating reinforced steel wires with cutting-edge Fibers in stainless steel tube handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Attribute | Upside |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| 35KW/h Operational Energy Use | Low-cost energy performance |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP Integration | Instantaneous monitoring |
Applications of FTTH Cable Production Line
Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. Let’s examine the main functions served by this innovative machinery.
Producing FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Notable attributes are:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Adaptability to meet interior as well as exterior standards
Producing Both Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Benefits of Using Our FTTH Cable Production Line
Choosing state-of-the-art production solutions brings significant advantages to fiber optic businesses. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Improved Operational Speed and Yield
Our system ensures fiber ribbone line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Budget-friendly Fiber Optic Setup Solutions
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Consistent and Uniform Cable Finishing
Accurate extrusion guarantees an even and trustworthy finish on each cable, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Feature | Benefit |
|---|---|
| High-Speed Production | High productivity |
| Low Energy Requirement | Reduced operational expenses |
| Minimal Signal Loss | Top operational efficacy |
| 1000mm Working Height | Enhanced operator comfort |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Step into the future of optical cable production with our market-leading equipment.
